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    3D Computer Vision and Machine Learning for Build Microstructures

    This project studies processing-structure-properties relationships built by parameterizing images used to quantify microstructure

    3D Computer Vision and Machine Learning for Build Microstructures Project Details

  • Accelerated Alloy Design Techniques for Powder Bed Fusion

    Accelerated Alloy Design Techniques for Powder Bed Fusion

    This project will combine advanced ICME, ML, and inverse design techniques to discover target combinations of properties in PBF manufacturing.

    Accelerated Alloy Design Techniques for Powder Bed Fusion Project Details

  • Additively Manufactured Molten Salt-to-Supercritical Carbon Dioxide Heat Exchanger

    Additively Manufactured Molten Salt-to-Supercritical Carbon Dioxide Heat Exchanger

    The proposed work investigates a 3D-printed high-pressure heat exchanger that can transfer heat from molten salt at 720°C to supercritical carbondioxide

    Additively Manufactured Molten Salt-to-Supercritical Carbon Dioxide Heat Exchanger Project Details

  • Advanced Inspection Techniques for Wire Arc Additive Manufacturing

    Advanced Inspection Techniques for Wire Arc Additive Manufacturing

    A post-process machining step to produce net-shape parts with improved tolerances

    Advanced Inspection Techniques for Wire Arc Additive Manufacturing Project Details

  • AI for Functional Composites with Thermomechanical Properties

    AI for Functional Composites with Thermomechanical Properties

    This project focuses on AI optimized parameters for AM composites with enhanced thermal and mechanical properties

    AI for Functional Composites with Thermomechanical Properties Project Details

  • AI-Enabled Classification of Defects in Binder-Jet

    AI-Enabled Classification of Defects in Binder-Jet

    This project studies the use of AI to classify images of partially and fully sintered coupons produced by binder jetting

    AI-Enabled Classification of Defects in Binder-Jet Project Details

  • CRuMBLE: Construction Rubble Manufacturing for Building Life-cycle and Environment

    CRuMBLE: Construction Rubble Manufacturing for Building Life-cycle and Environment

    A novel cradle-to-cradle design process for ecological architecture manufactured directly out of construction waste and earthen materials

    CRuMBLE: Construction Rubble Manufacturing for Building Life-cycle and Environment Project Details

  • Data Curation, Fusion, and Analysis for Metals Additive Manufacturing Pipeline

    Data Curation, Fusion, and Analysis for Metals Additive Manufacturing Pipeline

    This project aims to set standards for managing and organizing the vast amount of data collected for use in applying AI to additive manufacturing.

    Data Curation, Fusion, and Analysis for Metals Additive Manufacturing Pipeline Project Details

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    Deep Learning Enabled Additive Manufacturing of Ultra-stiff and Ultra-light Plate-lattice Materials

    This project studies plate lattice structures with high structural strength and high energy absorption during ballistic impact

    Deep Learning Enabled Additive Manufacturing of Ultra-stiff and Ultra-light Plate-lattice Materials Project Details

  • Deep Reinforcement Learning for Thermal Optimization of LPBF

    Deep Reinforcement Learning for Thermal Optimization of LPBF

    DRL methods to discover sophisticated control policies to stabilize and optimize the thermal properties of the powder bed during the melting process

    Deep Reinforcement Learning for Thermal Optimization of LPBF Project Details

  • Digital Twin Process Control of Aerosol Jet Printing

    Digital Twin Process Control of Aerosol Jet Printing

    This project aims to develop a probabilistic digital twin framework for process control of aerosol jet printing high-quality metal interconnects.

    Digital Twin Process Control of Aerosol Jet Printing Project Details

  • Edge Intelligent Sensor for In-Situ AM Part Geometry and Thermal Inspection

    Edge Intelligent Sensor for In-Situ AM Part Geometry and Thermal Inspection

    This project studies machine learning framework for AM defect classification and training, as well as software infrastructure and tools for Edge AI for AM

    Edge Intelligent Sensor for In-Situ AM Part Geometry and Thermal Inspection Project Details

  • Effects of Powder Reuse in LPBF Processing of Al-Mg-Sc Alloys

    Effects of Powder Reuse in LPBF Processing of Al-Mg-Sc Alloys

    The proposed work investigates the effects of recycling on powder characteristics and printability

    Effects of Powder Reuse in LPBF Processing of Al-Mg-Sc Alloys Project Details

  • High Energy Density Modular Heat Exchangers through Design, Materials Processing, and Manufacturing Innovations

    High Energy Density Modular Heat Exchangers through Design, Materials Processing, and Manufacturing Innovations

    The focus of this project is the development of a modular radial heat exchanger with flow through pin arrays and counter-flow headers

    High Energy Density Modular Heat Exchangers through Design, Materials Processing, and Manufacturing Innovations Project Details

  • Machine Learning Generated Process Parameters for Additive Manufacturing

    Machine Learning Generated Process Parameters for Additive Manufacturing

    This project aims to create an intuitive user interface that automatically configures optimal processing parameters for additive manufacturing.

    Machine Learning Generated Process Parameters for Additive Manufacturing Project Details

  • Making Supply Chains More Robust with Additive Manufacturing

    Making Supply Chains More Robust with Additive Manufacturing

    This project aims to leverage AM to mitigate supply chain disruptions by using AI to schedule workers to machines and predict network points of failure.

    Making Supply Chains More Robust with Additive Manufacturing Project Details

  • Material Evaluation Methods For Large-Scale Metal Additive Manufacturing

    Material Evaluation Methods For Large-Scale Metal Additive Manufacturing

    Integration of in-situ process monitoring with experimental process modeling and steel welding metallurgy principles to evaluate the WAAM process

    Material Evaluation Methods For Large-Scale Metal Additive Manufacturing Project Details

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    Multiphysics Topological Design and Printability Optimization

    This project focuses on 3D isogeometric topological design software toolkit for aluminum alloy heat exchangers

    Multiphysics Topological Design and Printability Optimization Project Details

  • Novel deposition strategies to scale-up E-PBF

    Novel deposition strategies to scale-up E-PBF

    This project aims to establish electron beam powder bed fusion additive manufacturing as a high-productivity deployable technology.

    Novel deposition strategies to scale-up E-PBF Project Details

  • Optimal Parts Consolidation and Structural Redesign for Additive Manufactured Parts

    Optimal Parts Consolidation and Structural Redesign for Additive Manufactured Parts

    AI-generated redesign and part consolidation that reduces weight, production costs and lifecycle greenhouse gas emissions

    Optimal Parts Consolidation and Structural Redesign for Additive Manufactured Parts Project Details

  • Optimization of Bioprinted Muscle Based on B-Spline Tissue Reconstruction

    Optimization of Bioprinted Muscle Based on B-Spline Tissue Reconstruction

    This project focuses on biomanufacturing with computer-in-the-loop manufacturing pipeline to design, fabricate, and monitor muscle tissues

    Optimization of Bioprinted Muscle Based on B-Spline Tissue Reconstruction Project Details

  • Part Level Monitoring/Control: Acoustic Monitoring of AM Builds

    Part Level Monitoring/Control: Acoustic Monitoring of AM Builds

    This project works on real-time flaw detection in LPBF through AI analysis of acoustic emissions

    Part Level Monitoring/Control: Acoustic Monitoring of AM Builds Project Details

  • PIML of Melt Pools for Improved Process Design

    PIML of Melt Pools for Improved Process Design

    High-speed thermal imaging of AM processes to drive physics informed machine learning (PIML) approaches that will help discover melt-pool dynamics in LPBF

    PIML of Melt Pools for Improved Process Design Project Details

  • Predicting Recoater Blade Interference from CAD Models

    Predicting Recoater Blade Interference from CAD Models

    The project will develop a self-contained software system that allows non-experts to input a 3D CAD file to rapidly estimate recoater blade interference.

    Predicting Recoater Blade Interference from CAD Models Project Details

  • Refractory Alloys for Additive Manufacturing and Extremely High Temperatures

    Refractory Alloys for Additive Manufacturing and Extremely High Temperatures

    The proposed work investigates additive manufacturing of thin wall W-base alloy components for high temperature NASA applications

    Refractory Alloys for Additive Manufacturing and Extremely High Temperatures Project Details

  • Structure-Property Relationships Using Statistics in Binder Jet AM WC-Co Parts

    Structure-Property Relationships Using Statistics in Binder Jet AM WC-Co Parts

    This project focuses on data-driven approaches to establish structure-property relations and understand variability in AM process

    Structure-Property Relationships Using Statistics in Binder Jet AM WC-Co Parts Project Details

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    Using ML to extract info from scientific text using data annotation

    This project aims to use ML and NLP to extract and generalize structured data from unstructured scientific literature to efficiently train ML models used in AM.

    Using ML to extract info from scientific text using data annotation Project Details

Carnegie Mellon
Next Manufacturing at Carnegie Mellon
5000 Forbes Avenue
Pittsburgh, PA 15213
Carnegie Mellon
2020 Carnegie Mellon University / Legal

“Great things are done by a series of small things brought together.” Vincent Van Gough

2025 Carnegie Mellon University / Legal